Today, we conducted a comprehensive follow-up visit for the intelligent Bogie-hearth Resistance Furnace production line we delivered to a customer a year ago—a system that has now been operating stably and continuously for a full year.
After a year of high-intensity production, the customer reported that all performance metrics remain optimal: the full-fiber furnace lining is intact, temperature control meets specifications, and there have been absolutely no quality-related issues. Customer praise serves as the most powerful form of advertising. Taking this opportunity, I would like to once again share the core specifications of this forklift-loaded heat treatment production line with you.
I. Overview of Key Equipment Specifications
This system comprises a high-temperature heating furnace and a low-temperature tempering furnace. During the design phase, we accounted for the fatigue stresses associated with the long-term heat treatment of heavy workpieces; the structural steel framework and furnace bodies incorporate substantial design margins, ensuring exceptional overall structural strength.
Maximum furnace load: Up to 10 tons.
Furnace working zone dimensions: 3.2m (W) × 2.0m (D) × 1m (H).
Furnace opening dimensions: 3.4m (W) × 2.5m (H).
1. High-Temperature Heating Furnace (Model: RX3-420-12)
Rated temperature: 1200°C (temperature uniformity within the furnace: ≤±8°C).
Rated power: 420 kW.
Temperature control zones: 3 heating zones utilizing high-quality HRE alloy elements capable of withstanding temperatures up to 1200°C.
Technical features: Equipped with a nitrogen atmosphere protection system. The furnace door employs a dual-sealing mechanism—combining a 'lift-type wedge-block clamping' system with pneumatic cylinder clamping. Over the past year, this design has not only effectively minimized nitrogen loss at the furnace opening but also perfectly met the client's stringent requirements for high-quality, oxidation-free processing of work 2. Low-Temperature Tempering Furnace (Model: RX3-240-7)
Rated temperature: 750°C (furnace temperature uniformity: ≤±5°C).
Rated power: 240 kW.
Temperature control zones: 2 heating zones.
Technical features: The furnace roof is equipped with two 5.5 kW high-temperature-resistant, long-shaft circulation fans. Combined with custom-designed air deflectors and baffles, these create a powerful atmosphere circulation system, ensuring more thorough elimination of internal stresses in the workpieces during low-temperature tempering. pieces.
II. Operational Workflow and Key System Highlights
Based on a year of actual usage feedback from the client, this production line operates with exceptional fluidity. The 'loading—heating—water quenching—tempering' sequence is seamlessly integrated, a feat made possible by the synergy of two of our flagship auxiliary systems:
Six-axis intelligent loading/unloading vehicle: The accompanying ground-based loading vehicle boasts a rated load capacity of 10 tons. Both the main carriage and the shuttle utilize variable-frequency drive (VFD) control for smooth acceleration and deceleration; workpieces can be transferred for quenching quickly and steadily in under 45 seconds, thereby ensuring superior quenching quality. The loading forks feature a hydraulic system and gantry structure that enable vertical and lateral movement.
A full year of operation proves the quality! The client's long-term success demonstrates that our forklift-style heat treatment production line has withstood the rigorous test of time regarding temperature control precision, mechanical durability, and stability under heavy loads.
As a professional industrial furnace manufacturer, we offer not only high-quality electric heating furnaces but also customized forklift-style furnace configurations tailored to your specific energy sources and process requirements. If you are seeking a high-capacity, high-precision, and highly reliable heat treatment production line, please feel free to contact us; we are ready to provide you with a professional, fully customized solution!
Press Contact：
Official website link：Bogie-hearth Resistance Furnace,Well resistance furnace,Vacuum Furnace-China-Europe Industrial Furnace
Wechat:+86-13615267218
Whatsapp:+86-13615267218
Email:cailiujun@163.com info@furnace1992.com 158289009@qq.com
